inforMED
InjuryGET

BUR GUARD, MEDIUM

Received Apr 18, 2019 · Event occurred Mar 15, 2019

Report 1017294-2019-00047 · MDR key 8527700

Device

Generic name

Motor, Surgical Instrument, Pneumatic Powered

Manufacturer

Conmed Corporation

Model number

1375-012

Catalog number

00137501200

Lot number

983015

Product problems

  • Excessive Heating
  • Excessive Heating

Patient

Not reported

  • Partial thickness (Second Degree) Burn
  • Partial thickness (Second Degree) Burn

Narrative

Additional Manufacturer Narrative

THIS COMPLAINT WAS CONFIRMED. THE RETURNED USED DEVICE, ITEM 00137501200, WAS INSPECTED PER THE SERVICE AND REPAIR PROCEDURE AND FOUND INNER RACE BEARING OUT OF POSITION DUE TO BROKEN BEARING. AS A RESULT, THE BUR COULD NOT BE INSERTED INTO THE BUR GUARD. CONDITION OF THE RETURNED DEVICE PREVENTS FURTHER TESTING; HOWEVER, THIS TYPE OF FAILURE WOULD POTENTIALLY CAUSE THE TEMPERATURE TO INCREASE GREATLY. THE MANUFACTURING DOCUMENTS FROM THE DEVICE HISTORY RECORD HAVE BEEN REVIEWED WITH SPECIAL ATTENTION TO THE MANUFACTURING AND INSPECTION OF THE PRODUCT. THE PRODUCT RELEASED FOR DISTRIBUTION WERE FOUND TO HAVE MET ALL SPECIFICATIONS PRIOR TO SHIPMENT AND FOUND NO ABNORMALITIES THAT WOULD CONTRIBUTE TO THIS ISSUE. A TWO-YEAR LOT HISTORY REVIEW SHOWS THIS IS THE ONLY COMPLAINT FOR THIS DEVICE AND LOT NUMBER COMBINATION AND FAILURE MODE. A TWO-YEAR REVIEW OF COMPLAINT HISTORY REVEALED THERE HAS BEEN A TOTAL OF 34 COMPLAINTS, REGARDING (B)(4) DEVICES, FOR THIS DEVICE FAMILY AND FAILURE MODE. DURING THIS SAME TIME FRAME (B)(4) DEVICES HAVE BEEN MANUFACTURED AND SHIPPED WORLDWIDE. SHOULD ALL THE COMPLAINT DEVICES HAVE BEEN FOUND CONFIRMED FOR THIS REPORTED FAILURE, THE RATE OF FAILURE WOULD BE (B)(4). THE INSTRUCTIONS FOR USE (IFU) PROVIDES THE USER WITH INFORMATION REGARDING PROPER CARE AND USE OF THIS DEVICE. PER THE IFU THE USER IS ALSO ADVISED THAT OVERHEATING MIGHT OCCUR IF BEARINGS ARE WORN OR ARE NOT KEPT CLEAN. IF OVERHEATING OCCURS, DISCONTINUE USE AND RETURN FOR SERVICE. BEFORE EACH USE, BE SURE THAT BURS ARE COMPLETELY SEATED AND LOCKED IN THE INSTRUMENT. IF THE INSTRUMENT IS ACTIVATED WITHOUT THE BUR COMPLETELY SEATED AND LOCKED, THE BUR MAY BE THROWN FROM THE INSTRUMENT WITH GREAT FORCE. ALSO, UNLESS THE BUR IS COMPLETELY LOCKED INTO PLACE, SEVERE OVERHEATING MAY OCCUR. A DETERMINATION FOR FURTHER INVESTIGATION HAS BEEN INITIATED. THIS ISSUE WILL CONTINUE TO BE MONITORED THROUGH THE COMPLAINT SYSTEM TO ASSURE PATIENT SAFETY.

Description of Event or Problem

ON BEHALF OF THE CUSTOMER THE CONMED REPRESENTATIVE REPORTED ISSUES WITH THE HALL ORALMAX ELITE HIGH SPEED DRILL, ITEM # PRO7000DE, SERIAL (B)(4) AND THE BUR GUARD, MEDIUM, ITEM # 00137501200, LOT# 983015 THAT OCCURRED DURING A MOLAR EXTRACTION ON (B)(6) 2019. IT WAS REPORTED THAT "DURING MOLAR EXTRACTION ON (B)(6) 2019, THE UNIT BECAME VERY HOT AND BURNED A PATIENT'S LIP. PATIENT LIP BLISTERED." ADDITIONAL INFORMATION OBTAINED INDICATES THAT THE DRILL & BUR GUARD HAD BEEN IN USE FOR 15-20 MINUTES. THE DOCTOR SECTIONED AND REMOVED TOOTH #17 WITH NO DRILL ISSUES AND WAS STARTING THE REMOVAL OF #32 WHEN THE ISSUE OCCURRED. THE DOCTOR WAS SECTIONING TOOTH #32 TO REMOVE WHEN THE DRILL OVERHEATED CAUSING AN ABRASION TO PATIENT'S LOWER RIGHT LIP ADJACENT TO PREMOLAR AREA. A 5MM DIAMETER BLISTER WAS NOTED. NO SUTURE WAS NEEDED, THERE WAS NO ADDITIONAL MEDICAL INTERVENTION AND THE PATIENT'S LIP / BURN WAS TREATED WITH A THIN LAYER OF VASELINE. THE PATIENT IS REPORTED TO BE WELL AT THIS TIME AND HAS NOT RETURNED FOR TREATMENT. THE PROCEDURE WAS SUCCESSFULLY COMPLETED USING ANOTHER HALL DRILL WITH NO REPORTED DELAY. THE BUR GUARD, MEDIUM, ITEM # 00137501200 LOT#983015 WILL BE REPORTED ON AS BASIS OF PATIENT INJURY (LIP BURN). THE HALL ORALMAX ELITE HIGH SPEED DRILL ITEM # PRO7000DE IS BEING LISTED AS A CONCOMITANT DEVICE AS THE DRILL ITSELF CANNOT CAUSE THE BURN AS REPORTED.