inforMED
MalfunctionBTM

CURAPLEX

Received Feb 3, 2026 · Event occurred Oct 15, 2025

Report 1314417-2026-00007 · MDR key 24246555

Device

Generic name

Curaplex Bvm, Adult, Mask Size 5, Universal Connector, 7ft O2 Tubing

Manufacturer

Sunmed Ap, Ltd.

Model number

301-BVM1500

Catalog number

2442-BVM1500

Lot number

UNKNOWN

Product problems

  • Material Fragmentation

Patient

NA · Unknown

  • No Clinical Signs, Symptoms or Conditions

Narrative

Description of Event or Problem

IT WAS REPORTED THAT A PLASTIC PIECE ON THE BAG VALVE MASK (BVM) BROKE OFF ON SEVERAL OCCASIONS, RENDERING THE DEVICE UNUSABLE. NO DELAY IN THERAPY, HARM, OR INJURY WAS REPORTED AS A RESULT OF THIS EVENT.

Additional Manufacturer Narrative

CODE (A): 4756 (APPROPRIATE IMPACT TERM/CODE NOT AVAILABLE): RESUSCITATION BAG W/MASK THE COMPLAINT PRODUCT WAS NOT RETURNED FOR PHYSICAL EVALUATION; HOWEVER, THE REPORTER PROVIDED PHOTOGRAPHIC EVIDENCE FOR REVIEW. ANALYSIS OF THE SUBMITTED PHOTO CONFIRMED THE REPORTED DEFECT. THE INVESTIGATION DETERMINED THAT THE ROOT CAUSE WAS INSUFFICIENT BONDING STRENGTH OF THE UPPER COVER. THIS CONDITION WAS ATTRIBUTED TO AN INADEQUATE HEIGHT OF THE ULTRASONIC WELDING LINE, WHICH RESULTED IN INCOMPLETE OR WEAKENED BONDING DURING ASSEMBLY. INTERIM COUNTERMEASURES (IMPLEMENTED (B)(6) 2025) REDUCED THE UPPER LIMIT OF THE WELDING HEIGHT SPECIFICATION TO INCREASE WELDING STRENGTH AND IMPROVE BOND INTEGRITY. IMPLEMENTED AN ADDITIONAL IN PROCESS INSPECTION TO VERIFY TENSILE STRENGTH OF THE WELD DURING PRODUCTION. PERMANENT COUNTERMEASURE THE DESIGN OF THE UPPER COVER WAS MODIFIED TO INCREASE THE HEIGHT OF THE ULTRASONIC WELDING LINE. MOLD ADJUSTMENTS HAVE BEEN COMPLETED, AND VERIFICATION ACTIVITIES ARE CURRENTLY IN PROGRESS TO CONFIRM EFFECTIVENESS AND PROCESS CAPABILITY. A REVIEW OF COMPLAINT HISTORY IDENTIFIED ONE COMPLAINT INVOLVING THE SAME PART NUMBER WITHIN 24 MONTHS. NO ADDITIONAL TRENDS WERE IDENTIFIED; MONITORING WILL CONTINUE FOR ANY EMERGING TRENDS. A REVIEW OF THE DEVICE HISTORY RECORD IS NOT POSSIBLE AS NO LOT NUMBER WAS PROVIDED. THE DOCUMENTED UDI IS BASED ON THE STOCK/PRODUCT CODE PROVIDED BY THE REPORTER; THE UDI-PI IS NOT AVAILABLE AS NO LOT NUMBER WAS PROVIDED ALL INFORMATION REASONABLY KNOWN AS OF 22 MAY 2026 HAS BEEN INCLUDED IN THIS HEALTH AUTHORITY REPORT. SHOULD ADDITIONAL INFORMATION BE OBTAINED, A FOLLOW-UP HEALTH AUTHORITY REPORT WILL BE PROVIDED. THE INFORMATION PROVIDED BY AIRLIFE REPRESENTS ALL OF THE INFORMATION KNOWN AT THIS TIME. DESPITE GOOD FAITH EFFORTS TO OBTAIN ADDITIONAL INFORMATION, THE COMPLAINANT/REPORTER WAS UNABLE OR UNWILLING TO PROVIDE ANY FURTHER PATIENT, PRODUCT, OR PROCEDURAL DETAILS TO AIRLIFE AIRLIFE HAS NO INDEPENDENT KNOWLEDGE OF THE EVENT REPORTED, BUT IS RELAYING THE INFORMATION PROVIDED BY THE USER FACILITY WHERE THE INCIDENT OCCURRED. THIS PRODUCT INCIDENT IS DOCUMENTED IN THE AIRLIFE COMPLAINT DATABASE AND IDENTIFIED AS COMPLAINT (B)(4). THIS INFORMATION IS SUBMITTED PURSUANT TO 21CFR803, IN COMPLIANCE WITH THE MEDICAL DEVICE REPORTING REQUIREMENT, AND SHOULD NOT BE CONSIDERED TO BE AN ADMISSION THAT AN AIRLIFE PRODUCT WAS DEFECTIVE OR CAUSED SERIOUS INJURY.

Additional Manufacturer Narrative

CODE (A): 4756 (APPROPRIATE IMPACT TERM/CODE NOT AVAILABLE): RESUSCITATION BAG W/MASK. THE PRODUCT INVOLVED IN THE REPORT HAS NOT BEEN RETURNED FOR EVALUATION. THE DOCUMENTED UDI IS BASED ON THE STOCK/PRODUCT CODE PROVIDED BY THE REPORTER; THE UDI-PI IS NOT AVAILABLE AS NO LOT NUMBER WAS PROVIDED. ALL INFORMATION REASONABLY KNOWN AS OF 03/FEB/2026 HAS BEEN INCLUDED IN THIS HEALTH AUTHORITY REPORT. SHOULD ADDITIONAL INFORMATION BE OBTAINED, A FOLLOW-UP HEALTH AUTHORITY REPORT WILL BE PROVIDED. THE INFORMATION PROVIDED BY AIRLIFE REPRESENTS ALL OF THE INFORMATION KNOWN AT THIS TIME. DESPITE GOOD FAITH EFFORTS TO OBTAIN ADDITIONAL INFORMATION, THE COMPLAINANT/REPORTER WAS UNABLE OR UNWILLING TO PROVIDE ANY FURTHER PATIENT, PRODUCT, OR PROCEDURAL DETAILS TO AIRLIFE. AIRLIFE HAS NO INDEPENDENT KNOWLEDGE OF THE EVENT REPORTED, BUT IS RELAYING THE INFORMATION PROVIDED BY THE USER FACILITY WHERE THE INCIDENT OCCURRED. THIS PRODUCT INCIDENT IS DOCUMENTED IN THE AIRLIFE HOLDINGS COMPLAINT DATABASE AND IDENTIFIED AS COMPLAINT- (B)(4). THIS INFORMATION IS SUBMITTED PURSUANT TO 21 CFR 803, IN COMPLIANCE WITH THE MEDICAL DEVICE REPORTING REQUIREMENT, AND SHOULD NOT BE CONSIDERED TO BE AN ADMISSION THAT AN AIRLIFE PRODUCT WAS DEFECTIVE OR CAUSED SERIOUS INJURY.

Description of Event or Problem

IT WAS REPORTED THAT A PLASTIC PIECE ON THE BAG VALVE MASK (BVM) BROKE OFF ON SEVERAL OCCASIONS, RENDERING THE DEVICE UNUSABLE. NO DELAY IN THERAPY, HARM, OR INJURY WAS REPORTED AS A RESULT OF THIS EVENT.