inforMED
MalfunctionPTS

CAPTURA BIOPSY FORCEPS WITHOUT SPIKE

Received Dec 19, 2023 · Event occurred Oct 27, 2023

Report 1037905-2023-00624 · MDR key 18355360

Device

Generic name

Pts Endoscopic Grasping/cutting Instrument, Non-powered, Exempt

Catalog number

DBF-2.4-160-S

Lot number

W4746280

Product problems

  • Detachment of Device or Device Component
  • Detachment of Device or Device Component

Patient

55 YR · Male

  • Foreign Body In Patient
  • Foreign Body In Patient

Narrative

Additional Manufacturer Narrative

CONTINUED: SECTION G: 510K: K200972. THE INVESTIGATION IS ON-GOING BECAUSE THE DEVICE WAS RETURNED TO THE SUPPLIER FOR FURTHER INVESTIGATION. A FOLLOW-UP EMDR WILL BE PROVIDED WITHIN 30 DAYS OF SUBMISSION OF THIS REPORT.

Additional Manufacturer Narrative

INVESTIGATION EVALUATION: THE PRODUCT SAID TO BE INVOLVED WAS RETURNED IN A WHITE PLASTIC BAG WITH AN OPEN POUCH FROM THE LOT NUMBER PROVIDED IN THE REPORT. THE LABEL MATCHES THE PRODUCT RETURNED. TWO PHOTOS WERE PROVIDED AND REVIEWED. THE FIRST PHOTO SHOWS THE LABELING OF THE POUCH; IT MATCHES THE LOT NUMBER/RPN PROVIDED IN THE REPORT. THE SECOND PHOTO SHOWS THE DEVICE IN A COILED POSITION AND IT CAN BE SEEN THAT ONE OF THE CUPS IS BROKEN AND DETACHED. THE DETACHED PORTION IS NOT INCLUDED IN THE PHOTO. OUR LABORATORY EVALUATION OF THE PRODUCT SAID TO BE INVOLVED CONFIRMED THE REPORT. THE DEVICE WAS RETURNED WITH NO DAMAGE TO THE SHEATH OR HANDLE. ONE FORCEPS CUP WAS MISSING AND NOT INCLUDED IN THE RETURN. DURING HANDLE ACTUATION, THE FORCEPS CUP THAT WAS PRESENT WOULD OPEN AND CLOSE AS EXPECTED. UNDER VISUAL MAGNIFICATION, IT CAN BE SEEN THAT ONE FORCEPS CUP IS MISSING, HOWEVER ITS PIVOT PIN IS STILL PRESENT. THE CUP APPEARS TO HAVE BEEN BROKEN OFF FROM ITS BASE. ALL LINK WIRES ARE PRESENT AND NOT DAMAGED. ADDITIONAL FUNCTIONAL TESTING WAS NOT POSSIBLE, DUE TO THE CONDITION OF THE DEVICE. THE DEVICE WAS SENT TO THE SUPPLIER FOR FURTHER EVALUATION AND THE FOLLOWING WAS PROVIDED, "THE DEVICE WAS RECEIVED WITH ONE CUP BROKEN OFF AT THE TIP OF THE JAW ASSEMBLY. THE REMAINING PORTION OF THE BROKEN CUP WAS HELD IN PLACE BY THE PIVOT PIN. THE BROKEN OFF PORTION OF THE CUP WAS NOT RETURNED WITH THE DEVICE. NO DAMAGE WAS OBSERVED IN THE OPPOSING CUP. NO DAMAGE OBSERVED IN THE DEVICE COATING, COIL CABLE, OR HANDLE COMPONENTS. A FULL FUNCTIONAL EVALUATION OF THE DEVICE WAS UNABLE TO BE PERFORMED DUE TO THE PARTIALLY MISSING COMPONENT IN THE INNER JAW ASSEMBLY. THE HANDLE WAS ABLE TO ACTUATE THE JAW ASSEMBLY FREELY, WITH NO FRICTION WITHIN THE DEVICE. IN CONCLUSION, IT WAS UNABLE TO BE DETERMINED HOW THE CUP BREAKAGE OCCURRED. ALL CAPTURA DEVICES ARE 100% VISUALLY INSPECTED AND TESTED FOR FUNCTIONALITY AT FQC, PER QLY-010D." THE DEVICE HISTORY RECORDS, WHICH WERE MANUFACTURED JUNE 2023, WERE REVIEWED. THERE WERE NO RELEVANT DEFECTS NOTED IN THE MANUFACTURING/FQC CHECKLIST. THE DEVICE HISTORY RECORD FOR THE LOT NUMBER SAID TO BE INVOLVED WAS REVIEWED. A DISCREPANCY OR ANOMALY WAS NOT OBSERVED WITH THE PRODUCT THAT WAS RELEASED FOR DISTRIBUTION. INVESTIGATION CONCLUSION: OUR EVALUATION OF THE PHOTOS AND RETURNED DEVICE CONFIRMED THE REPORT. THE SUPPLIER PROVIDED THE FOLLOWING, "ROOT CAUSE COULD NOT BE DETERMINED. A REVIEW OF THE DEVICE HISTORY RECORD DID NOT REVEAL ANY ANOMALIES. THE VISUAL EVALUATION OF THE DEVICE CONFIRMED THE COMPLAINT OF "DETACHED BIOPSY CUP." NO FURTHER DAMAGE TO THE DEVICE WAS FOUND. THE HANDLE OF THE DEVICE WAS ABLE TO ACTUATE THE JAW ASSEMBLY. FURTHER FUNCTIONAL EVALUATION COULD NOT BE PERFORMED DUE TO THE CONDITION OF THE RETURNED DEVICE. ALL DEVICES GO THROUGH A FINAL INSPECTION PRIOR TO PACKAGING AND SHIPMENT. THIS INSPECTION INCLUDES VERIFYING THE CUPS CLOSE COMPLETELY AND THE CUPS ARE NOT MISALIGNED." PRIOR TO DISTRIBUTION, ALL CAPTURA BIOPSY FORCEPS WITHOUT SPIKE ARE SUBJECTED TO A VISUAL INSPECTION AND FUNCTIONAL TESTING TO ENSURE DEVICE INTEGRITY. A REVIEW OF THE DEVICE HISTORY RECORD CONFIRMED THAT THE LOT SAID TO BE INVOLVED MET ALL MANUFACTURING REQUIREMENTS PRIOR TO SHIPMENT. CORRECTIVE ACTION: A REVIEW OF THE COMPLAINT HISTORY WAS CONDUCTED AND THIS REPRESENTS AN ISOLATED OCCURRENCE. THE LIKELIHOOD OF OCCURRENCE IS CONSIDERED REMOTE. CORRECTIVE ACTION IS NOT WARRANTED AT THIS TIME BASED ON THE QUALITY ENGINEERING RISK ASSESSMENT. QUALITY ASSURANCE WILL CONTINUE TO MONITOR FOR COMPLAINT TRENDS AND REASSESS THE RISK ASSESSMENT RESULTS AS POST MARKET FEEDBACK CONTINUES TO BECOME AVAILABLE.

Description of Event or Problem

DURING A TISSUE BIOPSY OF A GASTRIC EROSION SITE, THE PHYSICIAN USED A COOK CAPTURA BIOPSY FORCEPS WITHOUT SPIKE. IT WAS REPORTED THAT THE PHYSICIAN DETECTED THAT HALF OF THE CUP DETACHED IN THE PATIENT AND CANNOT FIND THE MISSING PART IN PATIENT. USER THEN CHANGED TO ANOTHER OF THE SAME DEVICE AND A SUFFICIENT NUMBER OF SAMPLES WERE FINALLY OBTAINED. ONE HALF OF THE FORCEPS CUP/JAW DETACHED AND REMAINED INSIDE THE PATIENT¿S BODY TO PASS NATURALLY. THE PATIENT DID NOT REQUIRE ANY ADDITIONAL PROCEDURES DUE TO THIS OCCURRENCE. ACCORDING TO THE INITIAL REPORTER, THE PATIENT DID NOT EXPERIENCE ANY ADVERSE EFFECTS DUE TO THIS OCCURRENCE.

Additional Manufacturer Narrative

CONTINUED: SECTION G: 510K: K200972. THE INVESTIGATION IS ON-GOING BECAUSE THE DEVICE WAS RECEIVED AT THE TIME OF THIS REPORT. A FOLLOW-UP EMDR WILL BE PROVIDED WITHIN 30 DAYS OF SUBMISSION OF THIS REPORT.